Hey Nick-
If we compare these forks to say for example the SFF spring fork from previous years, the only place stiction can come from is the air side???
Like you said, adding air to the outer chamber could cause stiction on the main seal between the tubes, but is that the main culprit???
However, the main air chamber is where the sealing piston is could be the biggest problem, so I have two questions-
1- Is it really a problem when riding the bike vs pumping the forks on the ground??? just look at the RMZ shock, it has that funky quad-ring piston, and people complain its tight and sticky when testing on the bench, but can people get a good result when riding that shock with the stock quadring seal?
2. If the air piston seal is main culprit, that air chamber runs a special oil from showa- is there any additives or slick greases that can help??? Is it actually possible to service the air chamber??? the manual says the whole part should be replaced if there is issues??
3. what is the feedback on the CRF250 showa air fork? maybe they were smart enough to simplify it by not using outer chamber adjustments.???